Capabilities

Manufacturing Capabilities

Processing of polymers that are rugged, functional and attractive for custom applications is what Majilite’s Custom Manufacturing Group provides to dozens of customers every year. From design to production, Majilite uses its world-class manufacturing assets and technologies for its partners.

  • Modern Transfer (cast) coating, 65 inches wide
  • Modern Direct Coating Solvent Based, 65 inches wide
  • Over 180 feet of drying and curing oven length in four ovens
  • Curing and drying temperatures up to 190 degrees Centigrade
  • Beta gages for precise thickness control
  • Direct coating water based, 70 inches wide
  • Rotogravure coating and printing, 65 inches wide
  • Lamination foam, fabric, and foil
  • Embossing
  • Quilting
  • Buffing and pattern buffing
  • Flat bed lamination
  • Continuous softening of substrates and coated fabrics
  • Reverse roll water based coating
  • Dip saturation (two station) water base coating
  • Majilite Research Laboratories
  • In-house pigmenting for thousands of colors

Applications

Develop your products and ideas using your own chemistries or combine them with our proprietary chemistries to produce high tech fabrics and films that have the physical properties you require. We will work with you to transform your concepts into multi-layer films and composites with Majilite’s Custom Manufacturing Group for:

  • Medical films and foams
  • Electronic (RF) shielding films and fabrics
  • High Performance textiles composites
  • Specialty coated fabrics - FR, high abrasion, chemically resistant
  • PSA (pressure sensitive adhesive) applications
  • Aerospace and marine FR (flame retardant) requirements
  • Coated Teflon® films and laminates
  • Films from 0.5 to 40 mils in one pass with up to four individual layers
  • Solvent, high solids and water based polymer systems, PVC - free

Substrates

Cast on a wide variety of substrates, even Teflon®, and from 0.5 mil to 10+ mils:

  • Polyurethane impregnated non-wovens
  • Teflon®
  • Knits - light and heavy weight
  • Non-Wovens, needle-punched, spun bonded, hydro entangled and others
  • Foams and films
  • Specialty papers
  • Printed fabrics
  • Tricots
  • Woven fabrics
  • Kevlar®
  • Polyester and other films

Confidence

You will have confidence in the compounding services you get at Majilite:

  • ISO 9001 and MED (Marine Equipment Directive) accredited quality system for consistent quality
  • Confidentiality, with Non-Disclosure Agreements when we co-develop, or simply manufacture your design
  • Widest breadth of design and manufacturing experience in the industry
  • Widest available machines and processes for compounding and finishing
  • American manufacturing
  • Over 70 years of experience
  • One of the Meridian Industries’ financially-secure family of companies
  • One of the world’s greenest PU manufacturers, 99% of emissions recycled

100 meter Direct Coating Line

Emissions Recovery System

Four Station Line for Flexibility

State of the Art Control System

Laboratory Physical Testing Fixture

Beta Gage Instrumentation for Uniformity

Chemical Compounding Laboratory